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ARTICLE: Lebanon Plant In the Spotlight

ARTICLE: Lebanon Plant In the Spotlight

Source

Waste Advantage Magazine December 2018 issue

Publication Date

Dec. 1, 2018

Adopting a solution that effectively reduces wood waste and sewage sludge, the City of Lebanon’s gasification project diverts more than 16,000,000 pounds of waste from landfills every year, cleanly producing electricity to help power the wastewater treatment plant.

As an expansion of Lebanon, TN’s successful citywide “Think Green – Think Clean” initiative, the Gasification Initiative began in 2015 with the concept of looking for a way to reduce waste in Lebanon, TN. The city’s landfill had about eight years left at the time. Because the city was on a tight deadline, they looked at adopting solutions that would effectively handle waste. The gasification project came into play as a way of reducing the wood waste and sewage sludge. The city had land available at the Waste Water Treatment Plant (WWTP) and since a project of this size takes only a couple of acres, the decision was made to locate the gasification plant on the on the WWTP site due to a significant part of the process that included the processing of the sludge the plant produces.

“Many people were involved in the development of this project, including the previous and current mayor, the wastewater treatment plant manager who was integral in solving some of the technical issues as well as Aries Energy who sold us the technology, and in the process, they became a consultant in bringing it up to full speed and have been an excellent partner. It has been a full team on deck to get this up and running. In October 2016, the facility was in operation and as of November 1, the city took over,” says Project Manager, Scott McRae.

The facility serves a 22-mile radius for wood collection, while the sludge is right onsite at the wastewater treatment plant. “We have a public/private partnership with the city of Lebanon and Rockwood Recycling. The recycling company picks it up, grinds it and then they send it over to us as a wood chip. They do all the collection and processing so that we can just process the chip into gas,” explains McRae. In addition, the solids from the wastewater treatment plant are processed and turned into clean energy as well. These two key waste streams were very expensive to eliminate each year. This facility takes the waste and processes it and turns it into green electricity, saving the city hundreds of thousands of dollars per year.

Communication and the Media

When this project began, there was very little opposition from the surrounding community due to the fact that this is a very green project. From an environmental standpoint, the gasification process produces no negative effect, such as emissions. When the plant gasifies the wood and sludge, the end results are valuable byproducts—one is the gas, the second is biochar that can be sold. McRae points out that the gasification technology has been around for several decades and there have been many companies that have sought to have their gasification facilities operational, however, the city of Lebanon’s facility is the first one that has come online with great results and people were eagerly waiting to see if and how it worked. “We set some milestone records with this project. We recently just ran 100 days non-stop without major glitches. Now people are talking about this is the kind of technology they want to get behind.”

Since the project has come online, communication has been extensive. The gasification plant has been in local, national and international media. People are also visiting the site from all over the country and the world to look at the facility. The city also won regional and national awards as well, it has been in the local paper and McRae has spoken about the project at a local rotary club in the area trying to let people know the facility is so unique. “There are people still out there that want to hear this message,” he says.

A Step in the Right Direction

Although it was a longer road than expected to get the facility to where it needed to be, adjustments have continued to be made during the process and as needed, such as introducing and feeding the sludge the right way into the plant. Says McRae, “With each challenge that we came across, they have been hit head on by the city and our partners to make sure we overcome it. This means as much to them as to us.”

One neat thing about the whole process is that at the wastewater treatment plant, 100 percent of the electricity produced will be consumed onsite. McRae estimates that the gasification plant is responsible for producing two-thirds of the electricity needed by the wastewater treatment plant—one-third by electric production, one-third by shutting the ATAD down. A last third is generated by the 3,400 solar panels that were implemented in 2017. While the landfill still will hit the five-year mark from this point, the facility will neutralize electric consumption at the wastewater treatment plant. “A wastewater treatment plant is the highest consumer of electricity in any city, so if you make it electric neutral that is a huge accomplishment and a step in the right direction.”

It does take a couple of employees to monitor the plant on a constant basis. However, because it is on the site of a wastewater treatment plant, wastewater treatment operators can be crosstrained to watch the gasification plant as well. In addition, there is an employee monitoring the traffic and receiving the wood, inspecting it and making sure it is what is required. McRae points out that the city has the plant budgeted for two shutdowns per year for maintenance. “As it becomes more routine, we expect that it will only need one, but in the early infancy we would rather catch anything that is going on and allow for repair and adjustments twice per year than let it go on and become a problem. Right now, we want everything to shut down so we can visually inspect the facility and digest what it really needs.”

Long-Term Goals

McRae is most proud of being part of the first and largest downdraft gasification process in the world. “It is very exciting for the city of Lebanon. Because we are the first, our goal right now is stability, being able to prove that this thing worked and making sure we get to the point where our employees are operating as part of their routine.”

In addition, McRae is always looking at other ways to reduce alternative waste streams. “There are other possible ones for this project, so we are looking at next technology to start working on our municipal waste as well. Ultimately, Lebanon’s Gasification Initiative will divert more than 16,000,000 pounds of waste from landfills every year, cleanly producing electricity to help power our wastewater treatment plans; and produce end product (biochar) that the city can sell. This will further position Lebanon to be a leader in sustainability and is a major part of the city’s long-term goal to divert all landfill waste to productive uses.”

Says the City of Lebanon’s current Mayor, Bernie Ash, “Our City is proud to be Clean and Green with so many examples – gasification, solar, the only Nashville area community with commuter rail, park and trails and so much more.”

For more information, contact Scott McRae at scott.mcrae@lebanontn.org

Lebanon Gasification Initiation Recognition

There’s no greater compliment than recognition of excellence and innovation by one’s peers. In 2017 and 2018, the Lebanon Gasification Initiative received six regional and national awards to date. They are in order of receipt:

  • Environmental Leader Project of the Year
  • Governor’s Environmental Stewardship Award
  • Greater Nashville Regional Council Local Government Award for Public Works and Utility Infrastructure
  • Industrial Waster & Wastes Digest Top Project of the Year
  • Tennessee Chapter of APWA – Top project of the Year
  • Environmental Leader EL75 – Two Local Leaders receive National Award

 

June 6, 2017—Environmental Leader Project of the Year

Environmental Leader named Lebanon’s gasification plant an Environmental Leader Project of the Year. A panel of industry and energy judges reviews all applications and makes the selections. One of the judges said, “This is such a great example of sustainability and could be a wonderful model for the rest of the world. They are using systems thinking to reduce waste, produce renewable energy, capture heat that normally would be wasted, and are also producing biochar which has great agricultural benefits.” Another said, “A great example of how to increase government’s productivity while also reducing their environmental impact.”

The Environmental Leader Product & Project Awards is a program recognizing excellence in products and services that provide companies with energy and environmental benefits, or in projects implemented by companies that improved environmental or energy management and increased the bottom line. Other 2017 winners of Top Project awards include such companies as General Motors, 3M, Lockheed-Martin and Ingersoll Rand.

Environmental Leaders Hall of Fame website:

 

June 16, 2017—Governor’s Environmental Stewardship

Award Aries Clean Energy’s biomass gasification plant just outside Nashville has been recognized as the driving force behind the City of Lebanon’s receipt of a 2017 Governor’s Environmental Stewardship Award, the most prestigious conservation award in Tennessee.

Now in its 31st year, the awards annually showcase exceptional voluntary actions that improve or protect the environment. Governor Bill Haslam and Tennessee Department of Environment and Conservation (TDEC) Commissioner Bill Martineau jointly announced the award in the energy and renewable resources category after a panel of 22 independent professionals representing conservation, environmental, agricultural and academic professionals judged nearly 90 entries from across the state.

Aries Clean Energy deployed its patented gasification technology in design and construction of the plant that was commissioned in late 2016. It features the world’s largest downdraft gasifier, and it uses a blend of wood waste from local industries, scrap tires from Wilson County and biosolids from the city’s wastewater treatment plant to produce green electrical power.

“We’re reducing landfill use, creating clean energy and keeping thousands of tons of carbon out of the air each year … all with a positive cash flow. This is a win.” —Bernie Ash, Mayor of Lebanon, TN

 

September 27, 2017—Greater Nashville Regional Council Local Government Award for Public Works and Utility Infrastructure

This award honors local governments and public/ private partnerships in the greater Nashville region that have exhibited outstanding accomplishment or innovation in public service. The council is made up of mayor and county executives from 52 municipalities in 13 counties, industrial and minority representation from each county, and two members of the Tennessee general assembly. The award honored the Lebanon Gasification Initiative, its use of public/private partnerships, and the city’s other energy-saving and recycling programs.

 

October 2, 2017—Industrial Waster & Wastes Digest Top Project of the Year Scranton Gillette Communications
This award is given annually to industry professionals for remarkable and innovative projects. Industrial Water & Wastes Digest is a publication owned by Scranton Gillette Communications with a reach of 30,000 in print and digital formats.

 

November 14, 2017—Tennessee Chapter of APWA – Top project of the Year

The Lebanon Gasification Initiative has received the 2017 project of the year honors from the Tennessee Chapter of the American Public Works Association (TCAPWA).
This award recognizes a project in a Tennessee city that epitomizes outstanding planning, construction, and management. This project becomes the Tennessee Chapter’s nomination to the National AWPA Top Ten Projects of the Year. It was announced at the TCAPWA Annual Conference held last week in Knoxville. At the heart of the Lebanon initiative is the world’s largest downdraft gasification plant designed and built by Aries Clean Energy. Accepting the award on behalf of the city are Lebanon Mayor Bernie Ash (right) and Randy Laine, city engineering director.

 

2018 Environmental Leader 75 (EL75)

May 1, 2018—Two Wilson County energy professionals have been named to the prestigious 2018 Environmental Leader 75 (EL75) list because of their work with the Lebanon Gasification Initiative. This year’s inductees include Lynda Hogue, Carlex aftermarket distribution manager, and Lincoln Young, director of recycling and sustainability at Rockwood Recycling.

The EL75 is one of the industry’s most elite product, project, and executive recognition programs. EL75 is a list of the top 75 executives in each business vertical (environmental and energy) as selected by the Editorial and Management team at Business Sector Media, based on applications supplied by the individual, a peer, co-worker, manager, vendor or customer.

 

Fast Facts Annual Benefits

  • Electricity equal to 312 homes
  • Carbon of 450 vehicles
  • Diversion from dump equivalent to a line of semi-trucks 4 miles long Five Revenue Sources
  • Waste elimination: Creates new revenue source • Plant reduction: Save chemical cost and energy consumption
  • Hauling: Positive revenue source
  • Electrical production: Saves money on power costs
  • Bio-char: Sold for a profit and productive uses Green Initiative
  • A clean process approved by TDEC to convert waste to energy
  • Reduces waste to landfill and extends the life of landfill
  • Eliminates long hauling out of state
  • Clean electricity • Bio-char returns carbon and nutrients to soil
  • Reduces carbon footprint • Control of uncertain future disposal costs

 

The City of Lebanon, TN: Leading in Green

  • Gasification
  • Solar fields (two)
  • Rail Commuter Community (only one in Tennessee)
  • Residential Recycling
  • Parks and Walkways

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